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4 июля 2015 · Комментарий

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Например, I can give an illustrative example in the air frame. That may be helpful. The normal way that a rocket air frame is constructed, is machined iso-grid. That's where you take high strength, aluminum alloy plate and you machine integral stiffeners into the plate. This is probably going to go slightly technical, but imagine you have a plate of metal and you're just cutting triangles out of it. That's normally how rockets are made. Most of a rocket is propellant tanks, these things have to be sealed to maintain pressure, and they have to be quite stiff. The approach that we took is, rather, to build it up. To start with thin sections and friction stir weld stiffeners into the thin sections. This is a big improvement because if you machine away the material you're left with maybe 5% of the original material. So, a 20 to 1, roughly, wastage of material, plus a lot of machining time. It's very expensive. If you can roll sheet, and stir weld the stiffeners in, then your material wastage can be 5%. That's the inverse, essentially. Instead of having a 20 to 1 ratio, you have got 1.1 ratio. Instead of having 95% wastage, it's 5% wastage. It's a huge improvement. You can actually improve the mass fraction too, because if you have stir welded stiffeners, you can increase the profile and improve the geometry of the stiffeners so you can have something which is, say, 5cm tall whereas, if you machined it from a plate, it'd be limited to the thickness of the plate which may only be 2cm or 3cm tall. You actually end up with something which is both more advanced, in that it is better mass fraction, but is also a fraction of the cost. That's one example, but there are many such things. -- это из http://shitelonsays.com/transcript/elon-musk-the-future-of-energy-and-transport-2012-11-14 И вот ещё чуток продолжения темы: http://gas2.org/2015/05/29/spacex-shares-unique-friction-welding-technique-with-tesla/ Поищите в Сети, этих материалов много.

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